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Nonrotating Drillpipe Protectors enable energy companies to drill the world’s most challenging wells, including extended-reach, high-angle, deepwater and directional wells, more effectively and efficiently by providing benefits that can result in potential savings in time, equipment and money. Pioneered by WWT more than a decade ago and field-proven in more than 600 wells, WWT Protectors have become the industry standard as a mechanical means of addressing wellbore problems during drilling operations. Major operators and turnkey drilling contractors the world over can attest to the value of the WWT Protector as the best solution for controlling rotary torque, casing wear, buckling and other related problems downhole. No other projector on the market measures up; Western Well Tool's patented fluid bearing technology is what makes the difference.
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The WWT Protector is essentially a sleeve that fits loosely around the drillpipe. The sleeve diameter is greater than that of the drillpipe tool joint, thereby creating a standoff between the drill string and the casing, eliminating metal-to-metal contact. Designed for high-temperature, high-pressure conditions, WWT Protector sleeves can be specified as nitrile rubber or polyurethane, depending on the specifics of the well and drilling fluids utilized. Aluminum thrust collars are installed above and below the sleeve to maintain its position on the drillpipe and enable the sleeve to rotate freely until it engages the casing. The collars are secured to the drillpipe by means of bolts, rather than wedge pins. The bolts provide substantially more clamping force than wedge pins, allowing WWT Protectors to withstand much greater contact and axial forces without becoming dislodged from the drillpipe. In addition, installation and removal is quick and easy with the use of an air-impact wrench. The Protector assembly is robust. lt is designed to operate effectively in harsh and extreme well conditions. The sleeve is capable of hydraulically supporting up to 2,500 pounds of side load, and the thrust collar has the capability to withstand 30,000-plus pounds of axial force when installed on the drillpipe.
Patented fluid bearing design** The inside surface of the Protector is designed as a fluid bearing. When the drillpipe rotates inside the stationary Protector sleeve in drilling mud, a lubricating fluid film layer is developed, which creates hydrodynamic lift, causing a separation between the drillpipe and the inside surface of the Protector sleeve. As a result, the coefficient of friction (CoF) is reduced to .028 between the drillpipe body and the protector sleeve, or about 10% of that of steel against steel.
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| Reduce rotary drilling torque up to 50% | |
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Torque is one factor that influences drilling productivity. Torque is a direct function of the radius of the rotating object: Torque = Radius x (Side Load x Coefficient of Friction). In drilling, the effective radius is half of the outside diameter (OD) of the drillpipe tool joint. When conventional protectors are used, the effective radius is half of the OD of the protector. With WWT Protectors, the drillpipe rotates inside the Protector sleeve, changing the effective radius to that of the drillpipe body in- stead of the tool joint. This decrease in effective radius causes a proportional decrease in torque. Torque is also a direct function of the coefficient of friction (CoF) between the two contacting surfaces. As mentioned before, Western Weil Tool's patented fluid bearing can reduce the CoF for drillpipe rotation to one-tenth that of steel on steel. Typically, the higher the torque is in the well, the greater the percentage of reduction. WWT Protectors can reduce rotary torque up to 50%. By decreasing torque, WWT Protectors also:
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| <<< click on pictures to enlarge >>> | Casing Protection | |
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The need for casing protection is greatest when side loads are high. In this tough environment, conventional protectors have a tendency to slide up the drillpipe, away from the tool joint, or to be completely torn off because they rotate with the drillpipe and do not have the holding power of WWT Protectors. Our durable thrust collars, which are designed to withstand axial forces many times greater than conventional protectors, hold the WWT Protectors securely in place under drilling conditions where other protectors would be lost in the hole. Because WWT Protectors reduce wear and tear, users are better able to:
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| Full technical support | |
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WWT provides complete technical support, from making specific engineering recommendations through onsite service. We have representatives worldwide, and our research and development center is actively working to enhance our Protector, as industry needs change. Even in the most remote, harshest locations, we are ready to serve, whenever and wherever needed. To ensure the effectiveness of our Protectors, our engineering personnel prepare a comprehensive analysis of each well. We use the most advanced torque and drag software, in combination with our own propriety programs, for maximum accuracy. The amount and locations of contact force between the drillstring and casing are assessed to determine the optimum number and placement of Protectors. We also draw upon the wealth of experience we have gathered during the past 10 years, in more than 600 wells worldwide. Well analysis and placement recommendations we performed free of charge. |
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DATA SHEET |
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| Drillpipe Size: | 3.1/2" | 5" | 5.1/2" |
| Sleeve O.D.: | 5.1/2" | 7.1/4" | 7.3/4" |
| Sleeve I.D.: | 3.5/8" | 5.1/8" | 5.5/8" |
| Sleeve Length: | 10" | 9.5" | 10" |
| Collar O.D.: | 5" | 6.1/2" | 7" |
| Collar Length: | 5" | 5" | 5" |
| Overall Length: | 20" | 20" | 20" |
| Temperature Rating: | 180 ºF (Std.) - 220°F (HT) | ||
| Assembly TFA: | 32.7 in2 | 18.7 in2 | 14.8 in2 |
| Assembly Displ.: | 0.49 gal. | 0.86 gal. | 1.06 gal |
| Side Load Rating: | 1,500 lbs | 2,000 lbs | 2,000 lbs |
Notes: