INDEX:

Introduction

Design

Torque Reduction

Casing Protection

And Up ....

Technical Support

Data Sheet

Introduction:

 

Nonrotating Drillpipe Protectors enable energy companies to drill the world’s most challenging wells, including extended-reach, high-angle, deepwater and directional wells, more effectively and efficiently by providing benefits that can result in potential savings in time, equipment and money.

Pioneered by WWT more than a decade ago and field-proven in more than 600 wells, WWT Protectors have become the industry standard as a mechanical means of addressing wellbore problems during drilling operations.

Major operators and turnkey drilling contractors the world over can attest to the value of the WWT Protector as the best solution for controlling rotary torque, casing wear, buckling and other related problems downhole. No other projector on the market measures up; Western Well Tool's patented fluid bearing technology is what makes the difference.

 

Designed to Enhance Drilling Performance

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The WWT Protector is essentially a sleeve that fits loosely around the drillpipe. The sleeve diameter is greater than that of the drillpipe tool joint, thereby creating a standoff between the drill string and the casing, eliminating metal-to-metal contact. Designed for high-temperature, high-pressure conditions, WWT Protector sleeves can be specified as nitrile rubber or polyurethane, depending on the specifics of the well and drilling fluids utilized.

Aluminum thrust collars are installed above and below the sleeve to maintain its position on the drillpipe and enable the sleeve to rotate freely until it engages the casing. The collars are secured to the drillpipe by means of bolts, rather than wedge pins. The bolts provide substantially more clamping force than wedge pins, allowing WWT Protectors to withstand much greater contact and axial forces without becoming dislodged from the drillpipe.

In addition, installation and removal is quick and easy with the use of an air-impact wrench. The Protector assembly is robust. lt is designed to operate effectively in harsh and extreme well conditions. The sleeve is capable of hydraulically supporting up to 2,500 pounds of side load, and the thrust collar has the capability to withstand 30,000-plus pounds of axial force when installed on the drillpipe.

 

Patented fluid bearing design**

The inside surface of the Protector is designed as a fluid bearing. When the drillpipe rotates inside the stationary Protector sleeve in drilling mud, a lubricating fluid film layer is developed, which creates hydrodynamic lift, causing a separation between the drillpipe and the inside surface of the Protector sleeve. As a result, the coefficient of friction (CoF) is reduced to .028 between the drillpipe body and the protector sleeve, or about 10% of that of steel against steel.

 

Reduce rotary drilling torque up to 50%

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Torque is one factor that influences drilling productivity. Torque is a direct function of the radius of the rotating object: Torque = Radius x (Side Load x Coefficient of Friction). In drilling, the effective radius is half of the outside diameter (OD) of the drillpipe tool joint. When conventional protectors are used, the effective radius is half of the OD of the protector.

With WWT Protectors, the drillpipe rotates inside the Protector sleeve, changing the effective radius to that of the drillpipe body in- stead of the tool joint. This decrease in effective radius causes a proportional decrease in torque. Torque is also a direct function of the coefficient of friction (CoF) between the two contacting surfaces. As mentioned before, Western Weil Tool's patented fluid bearing can reduce the CoF for drillpipe rotation to one-tenth that of steel on steel. Typically, the higher the torque is in the well, the greater the percentage of reduction. WWT Protectors can reduce rotary torque up to 50%.

By decreasing torque, WWT Protectors also:

  • Allow more energy to be transmitted to the drill bit so significantly higher rates of penetration (ROP) can be achieved
  • Decrease the need for expensive, less commonly used equipment such as more powerful surface units, larger OD drillpipe, oversized tool joints and aluminum drillpipe
  • Reduce the use of costly and/or environmentally sensitive lubricants and oil-based fluids
  • Improve tool-face alignment and, as a result, directional control
  • Facilitate difficult drilling operations such as sidetracking and sensitive coring operations.

<<< click on pictures to enlarge >>> Casing Protection

The need for casing protection is greatest when side loads are high. In this tough environment, conventional protectors have a tendency to slide up the drillpipe, away from the tool joint, or to be completely torn off because they rotate with the drillpipe and do not have the holding power of WWT Protectors.

Our durable thrust collars, which are designed to withstand axial forces many times greater than conventional protectors, hold the WWT Protectors securely in place under drilling conditions where other protectors would be lost in the hole.

Because WWT Protectors reduce wear and tear, users are better able to:

  • Focus on optimizing assets, rather than solving casing wear problems
  • Re-enter old, worn or corroded casing for workover operations, while minimizing the possibility of causing additional damage.

 

And Up...

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Companies using W\NT Nonrotating Drillpipe Casing Protectors when drilling may also experience a number of other benefits. WWT Protectors:

Reduce drillstring whip

Because the OD of WWT Protectors is greater than that of the drillpipe, the Protectors centralize the drillstring in the wellbore. This ability, combined with the Protectors' energy-absorbing construction, reduces drillstring whip, vibration and flexing fatigue, and accelerates drilling.

Limit drillpipe buckling

The high-strength design and construction of WWT Protectors can handle up to 30,000 pounds of axial force and up to 2,500 pounds of normal force, depending on the size selected. With proper placement, WWT Protectors can effectively stiffen the drillstring by minimizing deflection at the center of the drillpipe, increasing resistance to buckling.

Superior compatibility

Readily available in diameters to fit all standard drillpipe sizes, WWT Protectors are easily installed by our service technicians and require no extra connections on the drillstring rig. They operate with equal effectiveness in oil-based, water-based and mineral-based drilling fluids.

Minimal effect on drillstring dynamics

Unlike sub-type protectors, which require additional connections within the drillstring and have a limited placement frequency, WWT Protectors are designed to be installed directly onto the drillpipe body, thereby enabling the drillstring to maintain its all-important, inherent flexibility. Protector placement frequency required to meet various contact-force values is not restricted.

Long service life

WWT Protectors have an average of five times the life of conventional protectors when used within design parameters. One reason for this is the fact that our Protectors do not rotate with the drillpipe or against the casing wall, so their exterior surface is not worn down by rotational friction. Also, there is no "stretching" involved in installation that would stress the Protector. Another reason for their longevity is the patented internal fluid bearing. This unique feature eliminates internal wear.

Full technical support

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WWT provides complete technical support, from making specific engineering recommendations through onsite service. We have representatives worldwide, and our research and development center is actively working to enhance our Protector, as industry needs change. Even in the most remote, harshest locations, we are ready to serve, whenever and wherever needed.

To ensure the effectiveness of our Protectors, our engineering personnel prepare a comprehensive analysis of each well. We use the most advanced torque and drag software, in combination with our own propriety programs, for maximum accuracy. The amount and locations of contact force between the drillstring and casing are assessed to determine the optimum number and placement of Protectors.

We also draw upon the wealth of experience we have gathered during the past 10 years, in more than 600 wells worldwide. Well analysis and placement recommendations we performed free of charge.

DATA SHEET

Drillpipe Size: 3.1/2" 5" 5.1/2"
Sleeve O.D.: 5.1/2" 7.1/4" 7.3/4"
Sleeve I.D.: 3.5/8" 5.1/8" 5.5/8"
Sleeve Length: 10" 9.5" 10"
Collar O.D.: 5" 6.1/2" 7"
Collar Length: 5" 5" 5"
Overall Length: 20" 20" 20"
Temperature Rating: 180 ºF (Std.) - 220°F (HT)
Assembly TFA: 32.7 in2 18.7 in2 14.8 in2
Assembly Displ.: 0.49 gal. 0.86 gal. 1.06 gal
Side Load Rating: 1,500 lbs 2,000 lbs 2,000 lbs

Notes: